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GPF Regeneration – Diagnose, Test, and Repair with Confidence

Gasoline Particulate Filters (GPF), also known as Otto Particulate Filters (OPF) or Petrol Particulate Filters (PPF), are essential components in modern petrol engines. They capture fine particulates and soot before they can escape through the exhaust system. 

While diesel engines rely on Diesel Particulate Filters (DPFs), GPF/OPF/PPF systems are specifically designed for petrol engines to meet EU6 and China 6 emissions standards. Regeneration is required to oxidise accumulated soot into ash, keeping the filter efficient and compliant. 

Fast-Track® Troubleshooting Workflow provides filtered information to bring focus to the specific vehicle and code you’re working on, giving technicians a clear path to monitor, test, and perform GPF regeneration. Using exclusive software features including Guided Component Tests and functional tests, it ensures accurate diagnostics and repair certainty, helping to prevent costly comebacks. 

 

When were GPFs introduced?

Mercedes-Benz

GPF/OPF systems first appeared around 2014, with Mercedes-Benz introducing them on the S500. Since then, adoption has expanded rapidly. By 2018, most petrol engines – and all Gasoline Direct Injection (GDI) engines – have been fitted with GPFs to comply with Euro 6 a, b, c, and d emissions standards. Today, they are standard equipment on nearly all modern petrol vehicles. 

 

System Overview - How does a GPF system work?

Key components of the GPF system include: 

  • Ceramic Filter Substrate – Traps soot and fine particulates; withstands up to 1100°C; engineered for thermal shock resistance and rapid heat-up. 

  • Pressure Sensors – Measure differential pressure across the filter to detect soot loading. 

  • Exhaust Gas Temperature Sensors – Confirm conditions for active or passive regeneration. 

  • ECU (Engine Control Unit) – Monitors system conditions, triggers regeneration, and adjusts ignition timing and air/fuel ratio. 

BMW B38A15 engine, exhaust system including Gasoline Particulate Filter (GPF)

BMW B38A15 engine, exhaust system including Gasoline Particulate Filter (GPF)

 

Unlike diesel systems, gasoline engines produce lower soot loads, so regeneration occurs less frequently. Passive regeneration takes place during deceleration fuel cut-off events when oxygen enters the exhaust stream and temperatures exceed ~600°C. 

 

Why do GPFs fail? Common GPF problems explained

Why Issues Occur 

Despite robust design, several factors can affect GPF operation: 

  • Frequent short trips where exhaust temperature never reaches regeneration levels. 

  • Component faults such as a defective exhaust pressure sensor. 

  • Incomplete regeneration leading to high backpressure. 

Typical symptoms: warning lights, limp mode, reduced performance, or a failure to complete regeneration independently. 

 

Common Issues 

  • Soot buildup or incomplete regeneration causing higher backpressure and warning lights. 

  • Faulty pressure or temperature sensors preventing regeneration or triggering false codes. 

  • Excessive ash accumulation reducing filter capacity over time. 

  • Leaks or contamination from oil, coolant, or additives compromising filtration efficiency. 

With the latest Snap-on® Diagnostic Software and the Fast-Track® Troubleshooter workflow, you can diagnose the root cause based on the exact vehicle and code you are working on, then complete the repair with confidence. 

 

How the System Operates 

During normal operation, exhaust gases pass through the filter substrate, trapping particulates while allowing clean gases to exit the tailpipe. 

 

Regeneration Process: 

  • Trigger – Pressure sensors detect increased differential pressure across the filter. 

  • Active Regeneration – The ECU increases exhaust temperature via air/fuel ratio and ignition adjustments. 

  • Completion – Once ~600°C is reached, soot oxidises, leaving a small amount of ash for the filter’s lifespan. 

 

DTCs 

Common GPF-related DTCs include: 

  • P2452 – PPF Differential Pressure Circuit/Open  

  • P2002 – PPF filter efficiency below threshold bank 1 

  • 1A2818 – PPF Regeneration Interruption 

  • 1A280E – PPF Exhaust Gas Pressure Too High 

  • 1A280C – PPF Output Limit: Exhaust Gas Pressure Too High 

  • 34D909 – PPF High Soot Load Detected 

 

No technician can remember every Diagnostic Trouble Code, Snap-on® products go beyond just identifying the DTC; they guide you through the diagnostic process, offering real-world insights that help you quickly get to the root cause of the problem. Check out our DTC list here. 

 

Real world example - How to diagnose and regenerate a GPF:

Vehicle: 2020 BMW1 1-Series (F40) 1.5L Petrol Engine – B38A15 

2020 BMW1 1-Series (F40) 1.5L Petrol Engine – B38A15

In the case of the BMW 1-Series, active regeneration may fail due to factors such as frequent short trips (where exhaust temperatures never reach regeneration levels), a defective exhaust pressure sensor, or incomplete regeneration leading to high backpressure. When this occurs, the vehicle may exhibit warning lights, reduced power, or limp mode, and diagnostic trouble codes (DTCs) such as P2452 – PPF Differential Pressure Circuit/Open can be logged, requiring further investigation. 

 

Blue-Point® Mityvac® (YA4000B)

Step 1: Testing 

  • Any reading above 50 millibar at idle suggests a restriction. 

 

Step 2: Petrol Particulate Filter Regeneration (GPF) 

The regeneration when stationary is probably unnecessary. The engine is subjected to heavy strain during regeneration when stationary, therefore it is recommended to carry out regeneration when the vehicle has been driven for an extended period of time.  

Petrol Particulate Filter Regeneration

Petrol Particulate Filter Regeneration

 

 

This regeneration needs to be completed in the case of any of the following DTCs: 

  • 1A2818 – Petrol Particulate Filter: Regeneration Interruption 

  • 1A280E - Petrol Particulate Filter: PPF Exhaust Gas Pressure Too High 

  • 1A280C - Petrol Particulate Filter: Output Limit Exhaust Gas Pressure is too high 

  • 34D909 - Petrol Particulate Filter: High Soot Load Detected 

Complete the driving regeneration procedure (on-screen guidance provided).

 

Step 3: If Regeneration Fails 

  • Replace the GPF if necessary. If GPF Replacement is required, after installation, run the Snap-on® Functional Test – Petrol Particulate Filter: Initial Operation to program the new GPF. 

 

Petrol Particulate Filter: Initial Operation

Petrol Particulate Filter: Initial Operation

 

Step 5: Final Checks 

  • Clear all codes and road test the vehicle. 

  • Perform a post-scan to confirm the repair. 

 

Key takeaways: Understanding and maintaining GPF systems

GPF (also known as OPF, and PPF) systems are now standard across modern petrol vehicles, playing a vital role in emissions control. Understanding their operation, recognising common faults, and using the right diagnostic workflow is critical for efficient repairs. 

With the latest Snap-on® Diagnostic Software, Guided Component Tests, Troubleshooter Tips, and functional test coverage, you have the tools and information to manage GPF regeneration, diagnose accurately, and deliver confident, lasting repairs. 

 

FAQs

What is a GPF? 
A Gasoline Particulate Filter (GPF), also called OPF or PPF, traps fine soot and particulates from petrol engines to meet emissions standards. 

 

When were GPFs introduced? 
First fitted around 2014 (Mercedes S500); standard on most petrol engines from 2018 onwards. 

 

How does a GPF work? 
Exhaust passes through a ceramic substrate that traps soot. Regeneration heats the filter to ~600°C, oxidising soot into ash. 

 

What triggers regeneration? 
Pressure sensors detect soot buildup; the ECU increases exhaust temperature via air/fuel and ignition adjustments. 

What are common issues? 
Frequent short trips, faulty sensors, incomplete regeneration, high backpressure, or contamination. 

 

What are the warning signs? 
Warning lights, limp mode, reduced performance, or DTCs like P2452 and P2002. 

 

How is it tested? 
Use Guided Component Tests, DC voltage/signature tests on sensors, or a Mityvac to measure pressure across the GPF. 

 

What if regeneration fails? 
Inspect the filter with a borescope for damage; replace and program using Snap-on® Functional Tests if needed. 

 

How does Snap-on® help? 
Fast-Track® Troubleshooting Workflow, Guided Component Tests, and functional tests focus diagnostics on the specific vehicle and code, ensuring accurate repairs.